DIY

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Performance Oiling

All the good things coming from that easy swap to a high-flow/performance air filter on a Harley are well known. A better breathing engine is a crisper, happier V-twin. It’ll make more horsepower, more torque, and even turn in better MPG numbers.

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Bike Tech: Switchinga Well Used Motorbike Seat

We enjoy the feel of our Harley Davidson Sundowner seat, however its shape is not going to be suitable for the future long drive we are about to embark on. We’d like a saddle with lots of rear support when ever we run the long stretches.

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Bike Tech: Apehangers

Plug and Play

EZ-Install Apehangers by Hill Country Customs

When our buddy, Randy, wanted to swap out his bars on his 2007 Road King, he wanted to go ape. Apehangers that is, and he wanted to do it mostly for comfort and a bit for attitude.

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Installing a Bolt On Hardtail at Home

Tim Anding, owner of Papa Clutch Customs in Ainsworth, Iowa has a great new product. We wanted to show you a little more about it so he agreed to give us a quick tech run down on it.

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Emergency Flat Repair Made Easy

The bike I had been riding as of late had a seriously worn front tire that I was procrastinating horribly about replacing. That was until the old Dunlop found a sheet metal screw on the freeway and lost its shapely figure. Luckily for me (and my friends with pickup trucks) I had one of Genuine Innovations’ Street Tire Repair & CO2 inflation kits ($51.99) in my tool bag.

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The $100 Life Saver

No matter how new your bikes is, when road debris gets in your way or slow speed parking lot accidents happen. If you require a small adjustment or major roadside mechanics are needed, being left stranded because you don’t have anything to fix you or another rider’s machine with is inexcusable. The bottom line is the right tool for the job is in fact having tools to do the job with.

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Motorcycle Tech Talks: Placing Jaybrake and Lyndall Braking System

Many months prior to this the boys fixed dual-discs with our ’10 H-D Dyna Street Bob working with all Harley pieces. Though this tech work was an adequate improvement over the already intsalled disc, we thought we would go on it one step even further and build the best in front brake systems.

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DIY: Set Up a Hauling Trailer

Travelling can always be an adventure when riding a bike especially during bike season.  But what if you want to travel without getting the bike from one region to another like bike shows and you don’t want to mess up the bike with a new paint job.  Or maybe you don’t want your bike to ride hard on that long stretch of asphalt from state to state.

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Lighting the Fire!

Coming from a carburetor or a pair of injectors, a perfectly calibrated fuel mixture won’t provide all the performance it’s capable of if it isn’t lit off at the right time with a big, fat spark. That optimized fuel mixture needs an equally optimized ignition system and pro tuners know it. At Speed’s Performance Plus (SPP) an ignition upgrade is always part of the plan. “It doesn’t take much, either,” says SPP’s Jason Hanson. Maybe some hot new coils, definitely an adjustable control module, quality plug wires, and performance plugs to match, that makes up the parts list. But first come the basics, those common ignition problems that crop up from time to time. “And we see it all,” say the guys at SPP. No doubt, they travel the country tuning literally thousands of bikes a year.

“Most often,” says Jamie Hanson, the other half of this two-brother team, “when a bike comes in spitting and coughing with an ignition problem, a coil might be shot, a plug fouled, or, and this happens a lot, the guy might have gotten a little too fancy trying to hide new plug wires but actually caused his problem by letting those wires rub up against something or get pinched and broken.” None of that takes long to repair, but it’s a shame to just stop there.

A few upgrade parts along with a “dyno tune” of the ignition pays off big, and the more modified the engine, say the guys at SPP, the more important that ignition upgrade becomes. Neglect the ignition, specifically the advance curve, and you’ll be leaving a lot of the gains from any performance pipes, pistons, cams, and heads that you might already have right on the table.

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On a fuel-injected bike that custom ignition tuning, setting the timing and advance can be done using the same Power Commander that reprograms the fuel delivery. Just as precisely, too, adding advance where it’s needed or taking some away 1 degree at a time at 250 rpm increments from idle to red line. With a carbureted bike it’s pretty much the same story, differing only in how you get there. Speed’s uses the plug-in Daytona Twin Tee modules on those bikes and with the Twin Tee software, custom calibrates the ignition exactly as it would be done with a Power Commander, right down to the option of multi-spark settings and single-or dual-fire.

About that… older Harleys, pre-Twin Cam, would fire both spark plugs simultaneously. There are drawbacks to that. While one spark plug is lighting the charge in the cylinder ready for it, the other is sparking off in a cylinder that’s not ready for its power stroke. If any residual fuel/air charge is left in that cylinder, which is almost always the case, it’ll also be ignited. That can have an engine actually working against itself. Set to single-fire a Harley is a much smoother-running motorcycle.

Along with custom calibration, upgrades to the coils, plugs, and plug wires make sense, too. High-output coils, delivering up to 45,000 volts, will definitely make for a smoother-running, easier-starting engine. Matching those hi-po coils with the best set of low-resistance wires you can find is another good move. True, due to the relatively short lengths involved in motorcycle applications the energy loss in spark plug wires isn’t that great. But OE-style carbon-core suppression cables can, and do, deteriorate. Solid copper-core cables, on the other hand, aren’t always compatible with those adjustable ignition modules.

A good replacement, savvy tuners have found, is a spiral-core type spark plug cable, readily available. And all spark plugs aren’t created equal, either. Iridium tipped plugs, such as the NGK Iridium IXs SPP uses, have been designed specifically for the performance enthusiast. Yeah, they’re a little more expensive, but besides reliably igniting that mixture, they have superior anti-fouling characteristics. They last. Choosing the right heat range for those plugs is important, too. Modified engines, especially when the compression has been bumped up, will generally require a change from the stock spark plug specs. When the compression goes up so does the heat, and since spark plugs must remove heat, a colder heat range spark plug might be needed. Skip the ignition step in a performance tune and you’re missing out on a lot. Talk to any tuning pros, such as the guys at SPP. They’ll tell you. Check out their website for the 2012 tour schedule. When it comes to performance there’s no reason to leave anything on the table.

Roadside Assistance: The Handy Fuel Tool

Most of you have probably experienced the dreadful feeling of a sputtering motorcycle trying to suck the last bit of gas from the tank until ultimately you have to coast to the side of the road up shit’s creek. And of course, the next gas station is a few miles away. We’ve been there before and it pretty much sucks. Thanks to the Fuel-Tool ($89.99) we’ll never have to siphon gas again!

The Fuel-Tool is a convenient way to transfer fuel from a friend’s fuel-injected Harley if you get in a jam. But even if you’re riding alone the Fuel-Tool could also come in handy since bikers tend to help a comrade on the side of the road, and the chances are pretty good that their bike(s) are fuel-injected. We tested out the cool new gadget and were blown away out how simple and effective it was. Want to see how the Fuel-Tool works?

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The Fuel Tool features a solid brass adapter, solid aluminum and brass nozzle and spout, chemical-resistant nylon tubing and solid rubber grip.

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The Fuel-Tool installs to the host bike very easily. First, we removed the stock fuel line from the gas tank’s check valve.

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Next, we installed the male coupling to the tank’s check valve, and hooked up the fuel line to the Fuel-Tool’s check valve.

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Start the bike.

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The fuel-filler button.

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With the bike running, we pressed on the fuel-filler button and gas started to flow. Flow rate is approximately one quart every 25 seconds.

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Motorcycle Fuel Tool

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When we were done filling, we simply shut off the bike leaving the filler in the tank. Then we pressed the fuel-filler button again to remove the pressure in the line. Lastly, we stuffed the rubber plug into the Fuel-Tool’s check valve and pressed the fuel-filler button to remove excess fluid. The Fuel-Tool proved to be a handy little gadget should we run out of gas.

By Jordan Mastagni 

It would be great to have the essential gear and tools  especially on long drives, motorcycle rallies, and road trips.  Before heading out, make a checklist and include items like motorcycle helmets, protective gear, tools, gadgets and many more.  Its best to prepare ahead so you’ll have all your necessities to avoid any inconvenience along the way that could ruin your trip.  Good luck and always ride safe!